Our Products
Custom Machine Sections
Expertise includes designing and fabricating highly specialized, custom machine components for situations where standard machinery is not suitable. This may be due to space constraints, unique product specifications, or specific performance requirements. Delivering highly customized designs is a core capability. Examples of applicable machinery are shown below.
​​
Custom low footprint turret unwind and rewind
​
​
​​
​
​
​
-
800mpm ​
-
Integrated servo chucking and edge guide
-
Phantom-axis design
​​
Custom Offset Gravure Coater
​
​
-
Inline stack
-
Web paths for forward gravure, reverse gravure, and offset
-
Pan or chamber blade fed
-
Gap or footprint adjustable under load
​​
Custom High-Speed Pope Winder
​
​
​
​
​
-
600mpm, 2.3m wide
-
2m diameter rolls
-
Custom reel spools
-
Integrated automatic rope cut off​​​​​​​​​



Service and Software
ProServe

24/7/365 Remote Subscription Service
-
Minimizes the need for expensive on-site service visits
-
Reduces downtime with 1-hour response time
-
Enhances data integrity through secure data backups
-
Available around the clock, year-round
-
Complimentary access (8 AM – 5 PM ET, USA) during the first year with major system installations by ASI Tech Systems
Equipment Evaluation and Performance Audit
-
“Get to know us” product
-
Attractively priced
-
Effective tool for supporting project justification
-
Delivers clear, actionable, and measurable outcomes
-
Typically completed within 2–3 days
-
Customized to target your specific equipment or application
Pre-Engineered Components
Roll Wrapper
Many pre-engineered solutions are available to be adapted into your line to improve performance, reliability, and safety​.​​​
​
​
​
​
​​
​
​
​
​
​
-
Utilizes standard off-the-shelf stretch wrap rolls
-
Enhanced safety for operations
-
Performs master roll wrapping at the rewind station with minimal operator involvement
-
Configured for standard 0.5-meter-wide rolls
-
Stretch wrap rolls are manually loaded and unloaded
-
Equipped with a cantilevered 3" stub shaft carriage to support the stretch wrap roll
-
Carriage movement across the roll is enabled by a linear bearing slide with a driven ball screw
-
Cross-machine motion is controlled via an inverter-driven actuator
-
Wrap width, overlap, and number of wraps are fully adjustable for operational flexibility


Gap Adjusters
-
Precision Height Adjustment Mechanism – Ideal for New or Retrofit Installations
-
Available in two models: 0.001” or 0.0025” height change per turn of input shaft
-
Rated for 10,000 lbs with under 100 in-lbs of required input torque
-
Low-backlash design ensures precise, repeatable adjustments
-
Offers ½” total vertical travel
-
Durable stainless steel body resists corrosion and is compatible with various chemical environments
-
Universal mounting pattern for flexible installation
-
Optional left-hand or right-hand configurations
-
¾” input shaft can be customized for length and operated from either end

Z-Bar Dancer
High performance dancer for tension control. Features include:
-
Low inertia components
-
Low friction pivot bearings
-
Tension not affected by dancer weight
-
Large web length storage
-
Non-contact position sensor
-
Web tension not effected by dancer geometry.
-
Linear response through entire range!

SplicePro

PLC-controlled hardware and software system for automated flying splice optimization during unwind operations, featuring:
-
Enhanced splice reliability proven to 1200mpm
-
Improved material yield
-
Precise tail length management
-
Real-time splice tracking
-
Substrate variation compensation
-
Web geometry adjustment
-
Pneumatic system integration and compensation
​​
This website is currently under development, with new content and updates coming soon!